Marathon MAGNUM ROUTER Manuel de l'opérateur

Parts manuals available online! www.m-p-llc.comPOWER PRODUCTS LLCDIESEL GENERATOR175With ControllerTM00382MMG130D • MMG175 • M

10SPECIFICATIONS - MMG130DMAGNUM MODEL MMG130D MMG130D Super StartEngineMake/Brand...

11SPECIFICATIONS - MMG175MAGNUM MODEL MMG175 MMG175 Super StartEngineMake/Brand...

12SPECIFICATIONS - MMG205MAGNUM MODEL MMG205 MMG205 Super StartEngineMake/Brand...

13UNIT DIMENSIONSMAGNUM MODEL MMG130D, MMG175, MMG205Dimensions (L x W x H)Skid Mounted in (m) ...

14UNIT SERIAL NUMBER LOCATIONS Refer to the illustration to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important

15COMPONENT LOCATIONSEngineAccessCentralLift PointVoltage SelectorAccessFuel FillEngine BatteryAccessLadderRadiatorAccess PanelEngineExhaustLadderEngi

16MAIN CONTROL PANEL FEATURES29810111213141534175600387

171. DOCUMENT HOLDER2. POWER ZONE™ CONTROLLER: Refer to “Power Zone™ Controller” on page 20.3. AUXILIARY LIGHT SWITCHES (2) (Optional): These switches

18MAIN CONTROL PANEL FEATURES - WITH CAM LOCK OPTION1238101113161567141245900388

191. DOCUMENT HOLDER2. POWER ZONE™ CONTROLLER: Refer to “Power Zone™ Controller” on page 20.3. AUXILIARY LIGHT SWITCHES (2) (Optional): These switches

2INTRODUCTIONThis manual provides information and procedures to safely operate and maintain the Magnum Power Products LLC unit. For your own safety an

20POWER ZONE™ CONTROLLERThe Power Zone™ controller is an auto start controller that monitors the unit and indicates operational status and fault condi

21 CONTROL POWER SWITCHUse this switch to start up and shut down the Power Zone™ controller. This switch should not be turned off when the unit is run

22 ENGINE SCREENThe Engine screen displays the oil pressure, coolant temperature and battery voltage on three main gauges. Below the gauges is an hour

23• Freq: Displays the output frequency in Hertz (Hz). Normal operating frequency is 60 Hz.• Volts: Displays the nominal voltage in Volts (V).• Amps:

24Note: The content may change depending upon the selected engine and the features supported by the engine. GENERATOR TABThe Generator tab contains ma

25The second page of the Alarms tab shows the event log with a list of events including normal operation events and alarm notifications with the most

26condition. STATUS TABThe Status tab contains the status and configuration of the controller, firmware and data connections.GENERATOR MONITORINGGener

27• HEST Lamp (High Exhaust System Temperature): This area will display the Regeneration Underway indicator above the words “HEST Lamp - Solid” when t

28GENERATOR OUTPUT CONNECTION LUGSThe unit is equipped with connection lugs, located on the lower portion of the control box behind the lug box door.

29WARNINGBefore any connections are made to the generator, make sure that the main circuit breaker and the Control Power switch are in the OFF (O) pos

3TABLE OF CONTENTSPageINTRODUCTION ...

30setting is prevented.VOLTAGES AT RECEPTACLES277/480V 3-PHASESwitch styles vary by model.L1-L2 = 480V L1-N = 277V N = L2-L3 = 480V L2-N = 277VL3-L

31PRESTART CHECKLISTBefore starting the unit, carefully read the prestart checklist. Make sure that all of the items are checked before trying to star

32other shut down, refer to “Shutting Down the Unit” on page 38.MANUAL STARTING OF THE UNITAll units equipped with the Power Zone™ controller will ini

336. Should the engine not start and run within three starting cycles, the LCD window will show the “Fail to Start” alarm. The starting sequence may b

34DERATING FOR ALTITUDEAll units are subject to derating for altitude and temperature; this will reduce the available power for operating tools and ac

35Note: When the voltage selector switch is in position for 480/277V 3Ø, voltage at the two GFCI receptacles is 139 volts and the voltage at the three

36DANGERFAILURE TO ISOLATE THE GENERATOR FROM THE NORMAL POWER UTILITY CAN CAUSE POTENTIALLY LETHAL VOLTAGE TO BACKFEED INTO THE UTILITY LINES. THIS M

372. While on any maintenance screen, press  and O simultaneously. The controller will display the Configuration menu.3. To save any changes and exit

38FINE VOLTAGE ADJUSTMENTAdjustment of the output voltage from the generator is necessary to provide the correct voltage to the end of the power line.

39WARNINGThe area above and surrounding the exhaust system during an auto or manual exhaust filter cleaning should be clear of any people and objects.

4AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCH - MMG175 ... 48AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCH - MMG2

404. Check for proper inflation of the trailer tires. For maximum tire pressures, refer to Specifications beginning on page 10.5. Check the wheel lugs

41• Never wash the engine block or fuel tank with a power washer or steam cleaner. Water may enter the cabinet and collect in the generator windings

42 * Replace primary air cleaner when dust valve restriction indicator gauge shows a vacuum of 25 in. H2O. ** Change the oil and oil filter after the

43BELT TENSIONERSJohn Deere engines use two types of belt tensioners: manual and automatic. Adjust the belt using the manual tensioner according to th

444. Reinstall the generator fan guard. Reconnect the battery.JACK MAINTENANCEThe following procedures should be performed at least annually. SIDE-WI

45bolts from the control panel to access the inside of the control box. Refer to the DC wiring diagram in the back of this manual for the proper path

46VISCOUS FAN CLUTCH OPTIONThe viscous fan clutch option allows the engine cooling fan to engage at lower speeds and disengage at higher speeds, incre

47AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCH - MMG130DBREAKER240V 50ABRN 240V 50ABREAKER240V 50ABREAKERBLK BLK BLK BLK BRN 5913610 1478111

48AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCH - MMG175BREAKER240V 50ABRN 240V 50ABREAKER240V 50ABREAKERBLK BLK BLK BLK BRN 5913610 14781112

49AC WIRING DIAGRAM - 3 POSITION VOLTAGE SELECTOR SWITCH - MMG205BREAKER240V 50ABRN 240V 50ABREAKER240V 50ABREAKERBLK BLK BLK BLK BRN BLK BLK BLKGRN/Y

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50AC WIRING DIAGRAM - 4-POS. VOLT. SELECTOR SWITCH OPTION - MMG130D, MMG175BRNGRN/YEL 10GA(T7)CT-3L2L3SHUNTL1CT-2CT-1BREAKERGRN/YEL 14GAGRN/YEL 10GAGR

51AC WIRING DIAGRAM - 4-POS. VOLT. SELECTOR SWITCH OPTION - MMG205BRNGRN/YEL 10GA(T7)CT-3L2L3SHUNTL1CT-2CT-1BREAKERGRN/YEL 14GAGRN/YEL 10GAGRN/YEL 10G

52AC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENTCIRCUITBREAKERCAMLOCKPANELGNDL0L1 L3L265872VOLTAGE RELAYH1 H3X2X4 X1X3H2 H4BK RD POWERRELAYBKBKWHTBKBUCK XF

53DC WIRING DIAGRAM90438_E_02.12.14TO 3 POS LUG BLOCK T7OR 31 POS DEUTSCH PIN 6 FOR PMG SEE AC PRINTTOGNDBARBARGNDTOTOGNDBARTOGNDBARBARGNDTOTOGNDBARTO

54DC WIRING DIAGRAMS FOR OPTIONAL EQUIPMENTJHDEUTSCH21 PIN CONN-2EDISON PLUG16/3BRNBLUYEL/GRNFANCLUTCHRELAYTOCONTBO7BOTTOMPINE STOPBI16 PIN PLUG (BINA

55WIRING BLOCK DIAGRAM - DEDICATED 12 LEAD GENERATORS OPTIONLOL3 L2 L1TO CONTROL BOXLOL3 L2 L1TO CONTROL BOXLOL3 L2 L1TO CONTROL BOXLOL3 L1TO CONTROL

56TRAILER LIGHTS WIRING DIAGRAMLAMP LAMP LAMPFENDERREDLAMPSTOP-TURNSIGNAL LAMPRIGHTIDENTIFICATIONLIGHT BARPLATELAMPSTOP-TURNSIGNAL LAMPRIGHTMARKERREDM

57WIRING HARNESS - ELECTRIC BRAKE OPTIONBATTERYBREAKAWAYSWITCHBLWT BKBRAKE BRAKEBLBRAKEBRAKEWTTANDEM AXLEBRAKEBRAKETRI-AXLESINGLE AXLESPLICESPLICESPLI

58SERVICE LOGOIL GRADE AND TYPE: ____________________________ BRAND:___________________________________COOLANT MIXTURE: ______________________________

6SAFETY NOTESThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this

REV: BPART NO: 3372205.01.14

7• Make sure slings, chains, hooks, ramps, jacks, and other types of lifting devices are attached securely and have enough weight-bearing capacity to

8TOWING SAFETYTowing a trailer requires care. Both the trailer and vehicle must be in good condition and securely fastened to each other to reduce the

9SAFETY SYMBOL SUMMARYThis equipment has been supplied with numerous safety and operating decals. These decals provide important operating instruction