Marathon RJ-250SC Manuel d'installation

OPERATION, MAINTENANCE, AND INSTALLATION MANUAL FOR RJ-88SC RJ-100SC RJ-250SC RJ-250SC Ultra Includes HT (Hydraulic

10 1 OPERATION DECALS WARNING DECAL REQUIREMENTS When your compactor leaves the factory, several WARNING DECALS are installed for your protection. T

11 1 OPERATION DECALS PLACEMENT * INSTALLED ON BOTH SIDES OF COMPACTOR IN SAME LOCATION **ALSO INSTALLED ON REMOTE POWER PACK Match reference numbers

12 1 OPERATION DECAL IMAGES 06-0104 06-0124 06-0364 06-0094 06-3231 06-0105 06-0052 06-0093 06-1836 06-0057 06-3123 06-0067 06-0038 06-0249 06-0057

13 1 OPERATION DECALS - Optional Loading Configurations Match reference numbers to “Decals” on page 10 when ordering replacement decals. ACCESS GATE

14 1 OPERATION Decals - Additional For Hydraulic Tailgate (HT) Units In addition to the decals and their placement specified on the previo

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16 2 MAINTENANCE LOCK-OUT & TAG-OUT INSTRUCTIONS FOREWORD: Before entering any part of the compactor, be sure that all sources of ene

17 2 MAINTENANCE PERIODIC MAINTENANCE MONTHLY Check external hoses for chafing, rubbing, or other deterioration and damage. Check for any obvious un

18 2 MAINTENANCE PROCEDURES PRESSURE SETTING INSTRUCTIONS When the hydraulic cylinders used in the RamJet Self-Contained compactor are fully extended

19 2 MAINTENANCE PRINCIPLES OF OPERATION STANDARD SYSTEM OPERATING CHARACTERISTICS, 5 hp & 10 hp The system uses special cylinders to move the ra

2 Table of Contents Introduction ... 3

20 2 MAINTENANCE TAILGATE SEAL REPLACEMENT When the door/tailgate seal becomes damaged or worn, replace the seal. WARNING: For units with hydraulic t

21 2 MAINTENANCE CHARTS FUSES AND CIRCUIT BREAKERS MOTOR SIZE VAC FULL LOAD AMPS DUAL

22 2 MAINTENANCE CHARTS MOTOR STARTERS AND HEATER ELEMENTS MOTOR SIZE VOLTAGE STARTER SIZE ALLEN BRADLEY JOSLYN CLARK 5 HP, 1 PH 208 2 W-61 2

23 2 MAINTENANCE TYPICAL PANEL BOX CONFIGURATION The diagram at right represents a typical panel box configuration for the self-contained compa

24 2 MAINTENANCE PLC MAINTENANCE - LAYOUT & DESCRIPTION Reference Description 1 Retractable mounting feet 2 Screw terminal block for the power

25 2 MAINTENANCE PLC MAINTENANCE - continued MULTICYCLE COUNTER SELECTION STEPS DIRECTIONS 1 Press the Menu Button 2 Press Arrow Down Button to se

26 2 MAINTENANCE POWER UNIT - STANDARD 5 HP (MECO) Match the reference numbers to the chart on the next page.

27 2 MAINTENANCE POWER UNIT - STARDARD 5 HP - Parts Lists (MECO) Part # Ref. # Description Quantity 02-0025 1 NIPPLE 3/8 NPT 1 02-0035

28 2 MAINTENANCE POWER UNIT - DRY 10 HP (MECO)

29 2 MAINTENANCE POWER UNIT - DRY 10 HP - Parts List (MECO) Part # Ref. # Description Qty 02-0044 1 ELL 3/4 NPTM X 3/4 NPTF 90 1 02-0050 2 F

3 1 OPERATION INTRODUCTION THANK YOU FOR PURCHASING A MARATHON SELF-CONTAINED COMPACTOR/CONTAINER. This compactor is designed to give you rel

30 2 MAINTENANCE POWER UNIT - DRY 10 HP (NON MECO) 1234658131214159161771810111920TOP VIEW SIDE VIEW ISOMETRIC VIEW EXPLODED VIEW

31 2 MAINTENANCE POWER UNIT - DRY 10 HP - Parts List (NON MECO) Part # Ref. # Description Qty 03-5480 1 ENCLOSURE 18x12x6 NEMA 12&4 1 32-4982

32 1234567891011121314151617182019212 MAINTENANCE POWER UNIT - SUBMERGED 10 HP (NON MECO) TOP VIEW SIDE VIEW ISOMETRIC VIEW EXPLODED VIEW SIDE VIEW -

33 2 MAINTENANCE POWER UNIT - SUBMERGED 10 HP - Parts List (NON MECO) Part # Ref. # Description 03-5480 1 ENCLOSURE 18x12x6 NEMA 12&4 32-4982 2

34 2 MAINTENANCE HYDRAULIC SCHEMATIC - TYPICAL (cycon) 1. Cylinder 2. Quick Disconnect (Female) 3. Quick Disconnect (Male) 4. Valve, 4-Way 5. Re

35 2 MAINTENANCE TROUBLESHOOTING CHART CAUSE ( 1) No electrical power to unit ( 2) No electrical power to control circuit ( 3) No elec

36 2 MAINTENANCE TROUBLESHOOTING CHART CAUSE ( 1 ) Partly clogged intake strainer or restricted intake pipe ( 2) Defective bearing ( 3) Air

37 3 INSTALLATION CONCRETE PAD REQUIREMENTS CAUTION! REVIEW THIS MANUAL BEFORE MAKING THE INSTALLATION. STUDY THE JOBSITE AND INSTALLATION REQUIRE

38 3 INSTALLATION STEEL INSTALLATION PROCEDURES DOCK INSTALLATION If the appropriate accessories are ordered from Marathon Equipment Co.

39 3 INSTALLATION ELECTRICAL & HYDRAULIC INSTALLATION The motor control panel contains high voltage components. Only authorized service person

4 1 OPERATION SPECIFICATIONS “B” “D” “C” “E” Container Compactor SIDE VIEW Fire Hose Port One per Side 88SC 100SC 250SC 250SC ULTRA 250SC

40 3 INSTALLATION ELECTRICAL & HYDRAULIC INSTALLATION PUSHBUTTON CONTROL PANEL If a remote operator station is furnished, it will be fac

41 3 INSTALLATION THROUGH-THE-WALL POWER UNIT INSTALLATION If the remote power unit is to be mounted through-the-wall, the following list of material

42 4 HAULER INFORMATION HAULER INSTRUCTIONS - GENERAL Before hauling to the landfill: 1. Disconnect all hoses and electrical connections (if applicab

43 4 HAULER INFORMATION DOOR/LATCH OPERATION CONTAINER DOOR LATCH ASSEMBLY ACTUATED BY RATCHET AUTO RELATCH LATCH SIDE VIEW OF CONTAINER RATCHET FOR O

44 4 HAULER INFORMATION HYDRAULIC TAILGATE OPERATION (FOR OPTIONAL HT UNITS) The truck hoist must have a hydraulic selector valve with 1500

45 4 HAULER INFORMATION HYDRAULIC TAILGATE OPERATION (FOR OPTIONAL HT UNITS) WARNING: NEVER PLACE ANY PART OF YOUR BODY BETWEEN THE TAILGATE AND CO

46 4 HAULER INFORMATION LIQUID REMOVAL - (FOR OPTIONAL SL UNITS The RamJet Self-Contained Streamline compactor/containers are designed with an

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5 1 OPERATION PRE-OPERATION INSTRUCTIONS NEVER ENTER ANY PART OF THE COMPACTOR UNLESS THE DISCONNECT SWITCH HAS BEEN LOCKED-OUT AND TAGGED-OUT. See

6 1 OPERATION CONTROL PANEL OPERATOR STATION FOR 88SC, 100SC, 250SC, & 250 ULTRA MANUAL - OFF - AUTOMATIC SWITCH* K

7 1 OPERATION OPERATING INSTRUCTIONS - STANDARD MODELS 1. First, place the material to be discarded into the compactor.

8 1 OPERATION OPERATING INSTRUCTIONS - Models with Photoelectric Cycle Control OPERATING INSTRUCTIONS (AUTOMATIC MODE) 1. Place the material to be d

9 1 OPERATION OPTIONAL CONTROLS 1. SUSTAINED MANUAL PRESSURE CONTROL BUTTON (Hold-To-Run, Release-To-Stop) This option requires the compactor operat